Although the concept of Japanese lunch boxes, or bento boxes, has presently become known all over the World, few, especially abroad\/away from Japan, have had the occasion to savor food out of traditional boxes made of highly quality lacquer wood. There is a simple reason to that: very few artists are still alive plying their trade and craft in an age where almost everything is made of cheap plastic or metal.<\/p>\n
Ikawa Mempa Lunch Boxes come in two basic shapes:<\/p>\n
The process is basically the same for all, be they round or oval, single, double, triple-tiered or even more.<\/p>\n
MANUFACTURE PROCESS<\/strong><\/p>\n
1- KITORI\/\u6728\u53d6\u308a<\/p>\n
3- MENTORI\/\u9762\u53d6\u308a<\/p>\n
Rounding the edges with a curved plane.<\/p>\n
4- KI HANA\/\u6728\u9f3b<\/p>\n
Thinning areas where the wood parts come into direct contact to avoid disformation.<\/p>\n
5- KIGOROSHI\/\u6728\u6bba\u3057<\/p>\n
\u201cKoro\/\u3053\u308d\u201d<\/p>\n
\u201cKoro\u201d unfurled<\/p>\n
6- KANSOU\/\u4e7e\u71e5<\/p>\n
The curved wood slats being secured wooden pegs are left to dry in sunlight for 2~3 days.<\/p>\n
7- KABANUI\/\u30ab\u30d0\u7e2b\u3044<\/p>\n
Yamazakura\/\u5c71\u685c\/mountain cherry tree bark strips<\/p>\n
8- SOKOIRE\/\u5e95\u5165\u308c<\/p>\n
Models for oval-shaped bottoms<\/p>\n
Models for round-shaped bottoms<\/p>\n
The bottom of the lunch box is cut out of a plank of the same tree in the desired shape.<\/p>\n
9- SHIBUSHITAJI\/\u6e0b\u4e0b\u5730<\/p>\n
10- KOKUSO\/\u3053\u304f\u305d<\/p>\n
11- SABITSUKE\/\u9306\u4ed8\u3051<\/p>\n
12- SABITOGI\/\u9306\u7825\u507d<\/p>\n
The dried lacquer is smoothed over with a wetted piece of(No 360) sandpaper.<\/p>\n
13- SHIBUSHITAJI\/\u6e0b\u4e0b\u5730<\/p>\n
14- URUSHI HON NURI\/\u6f06\u672c\u5857\u308a<\/p>\n
Wholly painted with dark lacquer<\/p>\n
SPECIAL ORDERS:<\/strong><\/p>\n
Seven-tiered lunch box with a Mount Fuji scenery gold-painted with a hair brush<\/p>\n